1. CE and RoHS certification is available.
2. Application for 5-6 welding units fume disposal, small or medium
plasma cutting fume disposal and
robot welding housing fume disposal and so on.
3. Large air flow, automatically cleaning, maintaining easy,
preprocessor to intercept the spark.
4. Good parts make sure the qualilty, for example, Schneider,CHNT
electrics, Siemens PLC and montoring
screen, USA gas-pressure switch, Japan Toray filtering material,
AKZO Nobel spraying powder etc.
5. Exellent housing and structure design makes sure the machine is
|Inlet Air Flow||4500/6800m³/h||5000/6500m³/h||6500/9500m³/h||13500m³/h|
|Power Supply||3x380V 50 Hz|
|Filter Material||Polyester + PTFE|
|Filter Area||60 m2||60 m2||90 m2||135 m2|
|Filter Cartridge||4 Pcs||4 Pcs||6 Pcs||9 Pcs|
|Cleaning Method||Automatic cleaning|
|Noise||≤74 ± 5dB(A)|
|Inlet diameter||350 mm||350mm||450mm||500mm|
|Weight||730/750± 20kg||750/780± 20kg||1050/1120± 20kg||1875± 20kg|
Integrated fume extractor system advantages
The central fume purification system is controlled by PLC control
system. All of operations control and information display are on
the control panel with control button and display screen, the
operation screen is humanization design and the operating is very
Our engineers can set the running program according to the
requirement of different working conditions, for instance the
automatically cleaning ash times after starting and stopping the
equipment. Setting up the reverse blow cleaning’s technical
parameters according to the on-site air environment, fume &
dust characters and compressed air supplying.
The controlling system implements real time monitoring and analyzes
on a number of important parameters of the equipment in operation,
and show them on the display screen. It has automatically
self-diagnosis function to show the equipment’s abnormal and error
conditions in operation. These functions can make the equipment in
good working condition and extend the usage life of the equipment.
Surface filtration precision
The functionality of an extractor lies in the filter cartridge’s
material, Kaisen has been dedicating to upgrading filter cartridge.
Kaisen filter element is specially developed for the purification
of fume and tiny particles generated in welding and cutting, which
solved this industry’s problem of low filtration precision and
filter element’s blocking. Kaisen filter cartridge uses polyester
fibers (glass fiber) material, and with a special heat process the
outer surface of the cartridge is covered with a layer of PTFE
(polytetrafluorethylene) membrane. The filter cartridge’s interior
wall is thin and firm, the surface membrane has very even pores,
and form a network of pores’ of diameter less than 0.1μm.
In order to increase filtration area, all of filters are folded in
“v” shape, the folding angle is sharp, so no dusts will be retained
in the “V” shaped folds when the vertically placed filter cartridge
is blow-cleaned. Dusts directly fall into the dust collector below
and won’t cause interactive pollution.
Reverse blow cleaning
Rotary dust blowing device is inserted inside the filter cartridge
and very close to the cartridge’s inner wall. When the solenoid
valve opens, compressed air rush into two pipes drilled with
nozzles, implementing rotary blowing to clean every part of the
filter cartridge. Compared with externally placed blowing nozzles,
rotary dust blowing nozzles’ blow force is even on every part of
the cartridge, and have a thorough cleaning to avoid big noise and
damage to the cartridge caused by instant huge blow impact of the
externally placed blowing method.
Central Control system implements real-time monitoring and analysis
on a number of important parameter of equipments in the operation and show them in the
display, and it has self-diagnosis function, showing abnormal and error conditions in the operation of
the equipment automatically. The central dust & fume purification system's performance is
controlled by PLC controlling system.
Central fume&dust purifier is a series product researched,
developed and designed by the company based on the requirements of different site conditions.The
structure of integrated units is designed to compact and reasonable. A complete series of specifications has
been developed to meet the on-site different work-in-conditions, whether large-scale welding or
grinding shop, or welding centers, robotic welding production lines, plasma, or laser cutting blanking
production lines, you can find suitable product model.
The functionality of a filter lies in the filter element’s
material, Kaisen's filter element is specially developed for the purification of fume and fine particles generated in welding
and cutting, solved this industry's problem of low filtration precision and filter element’s blocking. And the outer
surface of the cartridge is covered by a layer of PTFE film layer through heat treatment a special process. Cartridge wall is thin in structure and has high strength, and the surface
film layer has a very uniform pores, making a network structure with a bore diameter of 0.1 microns