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Shanghai Kaisen Environmental Technology Co., Ltd.
Shanghai Kaisen Environmental Technology Co., Ltd. Manufacturing the best welding fume extractor in the world.
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Plasma & Laser Cutting Dust Collector Air Ventilation And Filtration Solutions

Shanghai Kaisen Environmental Technology Co., Ltd.
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Plasma & Laser Cutting Dust Collector Air Ventilation And Filtration Solutions

Brand Name : KAISEN

Model Number : KSDC-8606B1

Certification : CE

Place of Origin : Shanghai

MOQ : 1 set

Price : Negotiation

Supply Ability : 200 sets per month

Delivery Time : 20 work days

Packaging Details : Wooden box

Color : Blue + white

Voltage : 380V or 415V

Air flow : 9500 m³/h

Filter area : 90 ㎡

Filter material : PTFE membrane Imported , 0.1 μm

Cleaning way : Automatically cleaning

Noise : ≤72±5Db

Weight : 1120 ±20kg

Converter : Optional

Inlet diameter : 450mm

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Main features


1. CE and RoHS certification is available.

2. Application for 5-6 welding units fume disposal, small or medium plasma cutting fume disposal and

robot welding housing fume disposal and so on.

3. Large air flow, automatically cleaning, maintaining easy, preprocessor to intercept the spark.

4. Good parts make sure the qualilty, for example, Schneider,CHNT electrics, Siemens PLC and montoring

screen, USA gas-pressure switch, Japan Toray filtering material, AKZO Nobel spraying powder etc.

5. Exellent housing and structure design makes sure the machine is durable.


Technology Data


Item/ModelKSDC-8604A/A1KSDC-8604B/B1KSDC-8606B/B1KSDC-8609B2
Inlet Air Flow4500/6800m³/h5000/6500m³/h6500/9500m³/h13500m³/h
Motor Power5.5/7.5kW5.5/7.5kW7.5/11kW15kW
Power Supply3x380V 50 Hz
Filter MaterialPolyester + PTFE
Filter Area60 m260 m290 m2135 m2
Filtration Efficiency99.9%
Filtration Precision0.3μm
Filter Cartridge4 Pcs4 Pcs6 Pcs9 Pcs
Cleaning MethodAutomatic cleaning
Compressed Air0.5-0.6Mpa
Noise≤74 ± 5dB(A)
Dimension1100X1100X2750mm1170X1663X2150mm1620X1750X2150mm1900X2150X2400mm
Inlet diameter350 mm350mm450mm500mm
Weight730/750± 20kg750/780± 20kg1050/1120± 20kg1875± 20kg


Integrated fume extractor system advantages


Intelligent control


The central fume purification system is controlled by PLC control system. All of operations control and information display are on the control panel with control button and display screen, the operation screen is humanization design and the operating is very convenient.


Our engineers can set the running program according to the requirement of different working conditions, for instance the automatically cleaning ash times after starting and stopping the equipment. Setting up the reverse blow cleaning’s technical parameters according to the on-site air environment, fume & dust characters and compressed air supplying.


The controlling system implements real time monitoring and analyzes on a number of important parameters of the equipment in operation, and show them on the display screen. It has automatically self-diagnosis function to show the equipment’s abnormal and error conditions in operation. These functions can make the equipment in good working condition and extend the usage life of the equipment.


Surface filtration precision


The functionality of an extractor lies in the filter cartridge’s material, Kaisen has been dedicating to upgrading filter cartridge.


Kaisen filter element is specially developed for the purification of fume and tiny particles generated in welding and cutting, which solved this industry’s problem of low filtration precision and filter element’s blocking. Kaisen filter cartridge uses polyester fibers (glass fiber) material, and with a special heat process the outer surface of the cartridge is covered with a layer of PTFE (polytetrafluorethylene) membrane. The filter cartridge’s interior wall is thin and firm, the surface membrane has very even pores, and form a network of pores’ of diameter less than 0.1μm.


In order to increase filtration area, all of filters are folded in “v” shape, the folding angle is sharp, so no dusts will be retained in the “V” shaped folds when the vertically placed filter cartridge is blow-cleaned. Dusts directly fall into the dust collector below and won’t cause interactive pollution.


Reverse blow cleaning


Rotary dust blowing device is inserted inside the filter cartridge and very close to the cartridge’s inner wall. When the solenoid valve opens, compressed air rush into two pipes drilled with nozzles, implementing rotary blowing to clean every part of the filter cartridge. Compared with externally placed blowing nozzles, rotary dust blowing nozzles’ blow force is even on every part of the cartridge, and have a thorough cleaning to avoid big noise and damage to the cartridge caused by instant huge blow impact of the externally placed blowing method.


Product introduction


Central Control system implements real-time monitoring and analysis on a number of important parameter of equipments in the operation and show them in the display, and it has self-diagnosis function, showing abnormal and error conditions in the operation of the equipment automatically. The central dust & fume purification system's performance is controlled by PLC controlling system.


Central fume&dust purifier is a series product researched, developed and designed by the company based on the requirements of different site conditions.The structure of integrated units is designed to compact and reasonable. A complete series of specifications has been developed to meet the on-site different work-in-conditions, whether large-scale welding or grinding shop, or welding centers, robotic welding production lines, plasma, or laser cutting blanking production lines, you can find suitable product model.


The functionality of a filter lies in the filter element’s material, Kaisen's filter element is specially developed for the purification of fume and fine particles generated in welding and cutting, solved this industry's problem of low filtration precision and filter element’s blocking. And the outer surface of the cartridge is covered by a layer of PTFE film layer through heat treatment a special process. Cartridge wall is thin in structure and has high strength, and the surface film layer has a very uniform pores, making a network structure with a bore diameter of 0.1 microns below.



Product Tags:

laser cutter fume extractor

      

fume collection system

      
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